Engine Models Overhauls

Engine Models Overhauls

Eurasian Machinery Component Rebuild Center overhauls return your original equipment to like-new condition, delivering the same high standards of performance, service life and quality as the original new product. As a result, your complete system, including gearboxes, loose parts (oil cooler, etc.) and automation/electronics, is fully restored. Valid for Series 183, 396, 493, 538, 595, 652, 956, 1163 and other engine series such as various Defense engines and Series 2000/ 4000.

Built to mtu Standards

Performed at select mtu factory locations, our rigorous restoration process does more than repair and recondition your equipment. It fully returns mtu engines and systems to original factory specifications thanks to our complete technical expertise and proprietary procedures based on decades of experience. As a result, your equipment delivers same-as-new quality and performance that only mtu can provide

Disassembly and cleaning Complete engine disassembly Paint and rust removed from all parts and components
	Investigation On-site lab analysis of fluids and materials Measurement, inspection and evaluation of all parts against factory-specified tolerance and wear limits Performance of crack testing (on relevant parts) Identification and execution of modernization requirements Documentation of results and findings (optional, upon request)
Reworking Performance of reworking and machining using series production processes to achieve like-new tolerance requirements Overhaul supplier components—such as crankshafts, coolers, heat exchanger inserts and couplings - conducted in partnership with original manufacturers and/or certified, audited sub-suppliers to ensure maximum quality
	Reassembly Initiation of assembly processes using remanufactured/rebuilt parts and components and new wear parts (gaskets, seals, bolts, screws, etc.) Utilization of most up-to-date tools, specification documents and layout drawings for series production Adherence to inspection plans developed in agreement with quality management, including documentation of key dimensions (dimensions sheets, templates, push-on dimensions) throughout the assembly process Completion and documentation of order-specific requirements Implementation of design and model related updates and upgrades (if applicable)
Acceptance testing Test run using specified, order-specific peripheral settings to replicate difficult field conditions (e.g., extreme temperatures) Documentation of engine values, evaluation and provision of plausibility assessment according to dispatch documentation Customer/classification society participation (optional)
	Final preparation Priming and painting Packing/preservation (commercial/seaworthy/long-term packaging rows if additional steps are required)